New MAP procedure

12 October 2023

Residual oxygen content of < 0.5 % at full machine speed 

In the past few years, Grunwald engineers have developed technical solutions to meet the growing demands of the food industry. Our latest innovation: a new MAP (Modified atmosphere packaging) procedure that revolutionises the sealing of cups.

This new gas injection system works without evacuation! At full machine speed (up to 42 cycles/min.), a residual oxygen content of less than 0.5 % can be achieved, whether filling pumpable or NON-pumpable products.


And what is the result? The freshness and quality of the products is maintained, unwanted product discolouration belongs to the past and new recipes with less or no preservatives are feasible due to minimal residual oxygen in the cup.

GRUNWALD-ROTARY cup filling machines that are used in our customers’ productions show a consistently low residual oxygen content of < 0.5 % in the cups and achieve impressive performances:

• 2-lane cup fillers with up to 5,000 cups/hour

• 4-lane cup fillers with up to 10,000 cups/hour


Further information is available in our special edition "GRUNWALD's Milestones for the Food Industry".

Please click HERE

This new MAP procedure is available on our Rotary and Linear machines, contact us today to see how this technology can help improve your production lines.

If you have a new product line or development Grunwald will look forward to hearing about all your filling needs and to offer the latest, appropriate technology for your filling task.

Contact Us
James, Sam, Ralf ready to greet you at this years shows.
by James Causebrook 26 August 2025
Join Grunwald Ltd at Fachpack, PPMA Total Show, and PACK EXPO Las Vegas in 2025. Discover live machinery demos, meet industry experts, and secure free entry tickets by signing up today!
Innovating New Product Development in Food Manufacturing with GRUNWALD
by James Causebrook 14 August 2025
In a competitive food manufacturing market, new product development (NPD) requires speed, quality, and efficiency from day one. GRUNWALD’s automated filling and sealing technology gives manufacturers the tools to launch innovative products that stand out on the shelf while meeting production targets.
Grunwald Ltd is proud to announce the start of our five year STEM sponsorship with The Learning Par
by James Causebrook 23 June 2025
Grunwald Ltd is proud to announce the start of our five year STEM sponsorship with The Learning Partnership at KSHS Girls School.
The latest developments in the ever expanding Grunwald customer service team
by James Causebrook 17 June 2025
Enhancing Food Production Efficiency: Discover how Grunwald's expanding customer service team is setting new standards for food manufacturing machinery support. Learn about our latest developments designed to optimize your processing equipment uptime, reduce downtime, and ensure seamless operations in the demanding food industry. Get unparalleled after-sales support and technical assistance tailored for food manufacturers.
14 October 2024
We're gearing up for an exciting showcase at Pack Expo International 2024 in Chicago from November 3rd to 6th, and we want you to be part of it! Grunwald is returning for the third year as we continue to grow in the American and Canadian markets, bringing our expertise in filling and sealing technology to the forefront.
by James Causebrook 13 September 2024
Grunwald Ltd are currently not hiring at the moment.
Grunwald new product and packaging testing
by James Causebrook 18 June 2024
At Grunwald, we are committed to advancing new packaging materials and assessing their reliability. To ensure optimal performance, we conduct rigorous testing at our technical centre, focusing on the sealing and tightness of these materials.
by James Causebrook 5 June 2024
Elevate Your BBQ Game with Grunwald's Automated Filling and Sealing Machines
Spice and other Dry Filling Products
by James Causebrook 21 May 2024
Welcome to the Future of Automation in Food Production At Grunwald, we specialise in crafting state-of-the-art automated filling and sealing machines tailored to optimise your production processes for cooking pastes, seasonings, and spices. Our expertise spans over 3,000 machines successfully deployed globally, ensuring peak operational efficiency whilst reducing costs and enhancing product quality through superior filling accuracy. For spice and seasoning applications, Grunwald integrates specialised third-party filling equipment into our machines, guaranteeing perfect mixing, blending, quantity, and accuracy. These filling units can also be paired with other filling stations to create multi-component products like dry noodles with seasoning toppings or placing sauce sachets - all efficiently filled and sealed in a streamlined process.
by James Causebrook 1 May 2024
At Grunwald, we pride ourselves on being global leaders in the delicatessen filling and sealing industry. With over 2700+ bespoke machines sold worldwide, our expertise speaks for itself. If you have a specific filling need, chances are Grunwald has already developed and tested it. Today, we're excited to introduce you to our cutting-edge machinery, meticulously crafted to revolutionise your deli filling processes. With Grunwald, you can elevate your production efficiency, reduce costs, and unlock endless design. 
More posts