Innovating New Product Development in Food Manufacturing with GRUNWALD
14 August 2025
Boost Your NPD Success with GRUNWALD Technology
In a competitive food manufacturing market, new product development (NPD) requires speed, quality, and efficiency from day one. GRUNWALD’s automated filling and sealing technology gives manufacturers the tools to launch innovative products that stand out on the shelf while meeting production targets.
1. Production: The Power of Automation
Meeting growing demand means having the ability to scale quickly and efficiently. GRUNWALD’s automated filling and sealing machines deliver production speeds ranging from 3,000 to 50,000 cups per hour, allowing you to run multiple product lines on a single machine. Their compact footprint maximises factory space, while 98% production availability ensures minimal downtime. This level of automation reduces labour requirements, improves efficiency, and maintains consistent accuracy in both filling and weighing – even during high-volume runs.
2. Appearance: Filling, Dosing, and Decorative Finishes
The visual appeal of your product is as important as the taste. With GRUNWALD technology, you can add decorative and functional features during the filling process, including:
- Injection fillings and sauce toppings
- Multi-layer compositions
- Garnishes and sprinkles
- Swirls and stripes for visual impact
These enhancements not only elevate your product’s appearance but also create a premium consumer experience, giving you a competitive edge.
3. Shelf Life: Advanced Preservation Without Preservatives
Shelf life is critical in maintaining product quality and reducing food waste. GRUNWALD machines use gas injection and UV sterilisation technology to extend freshness naturally. With the ability to achieve a residual oxygen content of less than 0.5% at 40 cycles per minute, products retain their colour, texture, and flavour for longer – without the need for added preservatives.
Why This Matters for NPD
For product development teams, the right technology removes production bottlenecks, supports trial runs, and ensures a smooth transition from small-scale testing to full-scale manufacturing. With GRUNWALD, you can test product concepts using precision filling equipment, then scale up without sacrificing quality or efficiency.
Ready to Launch Your Next Product?
From dips and desserts to ready meals and dairy, GRUNWALD machines handle both wet and dry free-flowing products with ease. Whether you’re creating a single-serve snack or a multi-compartment meal kit, our machinery adapts to your packaging, décor, and shelf-life requirements.
Find out how GRUNWALD can help bring your NPD ideas to life
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If you have a new product line or development Grunwald will look forward to hearing about all your filling needs and to offer the latest, appropriate technology for your filling task.
Grunwald Ltd is proud to announce the start of our five year STEM sponsorship with The Learning Partnership at KSHS Girls School.
Enhancing Food Production Efficiency: Discover how Grunwald's expanding customer service team is setting new standards for food manufacturing machinery support. Learn about our latest developments designed to optimize your processing equipment uptime, reduce downtime, and ensure seamless operations in the demanding food industry. Get unparalleled after-sales support and technical assistance tailored for food manufacturers.
Join Grunwald Ltd at Fachpack, PPMA Total Show, and PACK EXPO Las Vegas in 2025. Discover live machinery demos, meet industry experts, and secure free entry tickets by signing up today!
We're gearing up for an exciting showcase at Pack Expo International 2024 in Chicago from November 3rd to 6th, and we want you to be part of it! Grunwald is returning for the third year as we continue to grow in the American and Canadian markets, bringing our expertise in filling and sealing technology to the forefront.
Grunwald Ltd are currently not hiring at the moment.
At Grunwald, we are committed to advancing new packaging materials and assessing their reliability. To ensure optimal performance, we conduct rigorous testing at our technical centre, focusing on the sealing and tightness of these materials.
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